System for optimization of paper/cardboard production

Opti-Paper enables finding the optimal plan for the production of paper/cardboard on several paper/cardboard machines, taking into account the production technology, regardless of the number of customer orders and process equipment configuration:

The service enables the automatic solution of the following tasks:
- Using customer orders specifications, calculate the optimal volume production plan and then the optimal production schedule to match these volume targets.
- Optimize the profitability of the production plan, combining the sales of all types of products, production costs, productivity, absolute variable costs, and other factors
- Simulate current or potential production programs using existing and "virtual" equipment
- Provide recommendations for improving the calculated plan

System functions

Opti-Paper employs unique mathematical models and algorithms to

  • Using customer orders specifications, calculate the optimal volume production plan
  • Calculate the optimal production schedule to match these volume targets.
  • Optimize the profitability of the production plan, combining the sales of all types of products, production costs, productivity, absolute variable costs, and other factors
  • Reserve finished products for specific customers and take into account the reserves when planning cuts
  • Simulate current or potential production programs using existing and "virtual" equipment
  • Provide recommendations for improving the calculated plan
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Advantages

Increased yield due to optimization of trim losses and grade changes
The ability to quickly recalculate plans in the case of unexpected changes production parameters
Reduced unproductive equipment downtime
Increased yield of priority products (e.g., export contracts, priority customers, etc.)
Minimization of losses when it is impossible to comply with the volumes / terms of orders execution
Correct and fast reporting
Features
  • Support of multi-user mode with various functions and access rights
  • Taking into account the production technology, regardless of the number of customer orders and process equipment configuration
  • Can be used as a standalone product (also via Web interface), or as a plug-in to an existing accounting or MES-system
Download the brochure
in .pdf format

Customer feedback

Egerev Vladimir Ivanovich,
Acting technical director of JSC "Kondopoga"
The system is used for planning the distribution of work between different paper machines, taking into account the density, grades and product quality, production volumes and possible cutting plans. Specialists of Opti-Soft have shown themselves very reliable, and we will be happy to continue cooperation.

Customers

  • Valmet Automation
  • Karjala Pulp (Kondopoga JSC)
  • and others

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